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INTRODUCTION
The industrial visit was carried out at GRASIM BHIWANI TEXTILE LTD. (GBTL) on 26th to 4th april 2018 . The industry was located at Bhiwani, Haryana and it was about 3 km from TIT college campus . We along with 31 friends and two in-charge
INTRODUCTION
The industrial visit was carried out at GRASIM BHIWANI TEXTILE LTD. (GBTL) on 26th to 4th april 2018 . The industry was located at Bhiwani, Haryana and it was about 3 km from TIT college campus . We along with 31 friends and two in-charge
CHAPTER-1
MACHINE LAYOUT
MACHINE LAYOUT IN WEAVING DEPT.(GBTL)
A)NUMBER OF MACHINE
RE-WINDING= 02 nos
WARPING= 05 nos
(i)No of warping beam=05 nos
(ii)No of creel=05 nos
DRAW-IN=05 nos
WEAVING= (a)Airjet m/c=48 nos RPM=850
Airjet(cam dobby)=20 nos
Airjet(Electrical card)=20 nos
(b)Soltex(Rapier)=40 nos RPM=650
(c)Picanol(Rapier)=8 nos RPM=600
TOTAL AIRJET LOOMS ARE 88 AND
MENDING=6 nos
B)Distance between one machine to another
in weaving department(GBTL)
RE-WINDING M/C: 4 feet
WARPING: 9 feet
DRAW-IN: 2 feet
WEAVING: Face to face 6 feet
Side to side 3 feet
MENDING=3 feet
MATERIAL HANDLING
CONE & CHESE HANDLING SYSTEM
BEAM HANDLING
SYSTEM
HUMIDIFICATION
ØEXHAUST FAN
ØDUCT
ØSTAEM SUPPLIER
Ø
FOR TEST THE HUMIDITY HYGROMETER IS USED
EXHAUST FAN
This is achieved by rotating a number of blades, connected to a hub and shaft, and driven by motor or turbine
DUCT
They used DUCT for humidification are conduits or passages used in heating, ventilation and air conditioning to deliver and remove air.
LIGHTING
THEY USED TUBE LIGHTS IN THE WHOLE DEPARTMENT
DEPARTMENTS:
RE- WINDING = 6
WARPING = 12
DRAW-IN = 8
WEAVING = 148
LABOUR ALLOTMENT IN GBTL (weaving dpt.) per shift
In Re-winding department = 1 supervisor with 2 worker for 2 machinery
In warping department= 1 operator with 2 creel boy to make 1 warp beam, the capacity of warp beam is max 5
In Draw-in department= 2 worker draw 1000X8=8000 ends in one shift
In weaving department= 10 looms operating by one operator with the help of one helper, there is 136 loom is consist and one Knoter & one gaiter.
Process parameter
There is some essential parameters is required to make a fabric
For ex:-
At first It depend on how much length of fabric is to be produced. The required process parameters are as follows
(i)Length of warp (V)PPI
(ii)Count of warp (VI)Design
(iii) Count of weft (vii)GSM
(iv) EPI
In a weaving department the preparatory and loom shed works side by side. The preparatory department converts the yarn supply package to warp beam and the loom shed converts it into fabric . A continuous working of both is therefore depends upon one another..
MAINTENANCE IN GBTL
Generally maintenance is looking after separately for both Mechanical and Electrical. They both follow the —(i) Preventive maintenance (ii) Break down maintenance
In a preventive maintenance To keep the machine full and good running condition preventive maintenance is followed. A strict maintenance schedule is followed as per the recommendation of the machine manufactures preventive maintenance is include—
(i) Cleaning
(ii) Greasing & oiling
(iii) Checking all parts & clearance and settings
(iv) Alignment of machines
REPORT
The GRASIM BHIWANI TEXTILE LTD. Mill is a composite one with an annual turn over of rupees__________________
And a target production of 8000 meters Polyester/Viscose blended fabric. They produce a wide variety of fabric ( dress material as well as furnishing ) for the consumers of local market and abroad.
DADUL : WORKERS ARE TO BE CROSS TRAINED AND THEIR JOBS ARE TO BE MORE FLEXIBLE
LOKBIKASH: TRAINING OF WORK FORCE COULD HELP IN AVOIDING ANY FAULT THAT MAY OCCURE DURING DRAWING IN AND WEAVING
KABYASHRI: LOOM BEAT-UP, POSITION OF FELL OF CLOTH, SETTING FROM I-BOARD OF LOOM AND TENSION SETTINGS COULD BE IMPROVE TO AVOID STARTING MARKS DEFFECT
GIASUDDIN BHUYAN: To improve lighting in Industry
